Factory's latest New Flat Drip Irrigation Pipe Production Line With Favorable Price
Inlaid flat emitter drip irrigation tape is a common water-saving product in drip irrigation systems. Patches with curved small flow channels are inlaid in plastic pipes. Water flows through the openings to irrigate crops. It drips water slowly and evenly near crop roots through small drippers. In production, flat drippers are inlaid in black soft tape to form an integrated drip irrigation tape.
Characteristics
1. The spacing between emitter can be customized according to customer requirements. realizing precise irrigation, greatly improving the utilization rate of water and saving labor.
2. The production speed is fast, reaching 350 m/min.
3. There is no error in the spacing between the emitters.
4. The computer system centralized control to stay stable production process and easy operation.
5.Ordinary double-station or automatic winding&packing system,change the volume without stopping. Wiring spacing, winding tension and winding length can be adjusted according to needs.
| NO. |
Items |
specifications |
| 1 |
Tape Diameter |
Φ16 |
| 2 |
Tape Wall Thickness |
0.15-0.3mm |
| 3 |
Single Screw Extruder A |
SJ-90/36 |
| 4 |
Design production Speed |
350m/min (300mm spacing distance) |
| 5 |
Central Line Height |
1000mm |
| 6 |
Dripper Identifying Speed |
2000 pcs/min |
| 7 |
Dripper Spacing |
100mm-1000mm |
| 8 |
Punching Speed |
2000 pcs/min |
| 9 |
Punching Method |
Mechanical punching |
| 10 |
Tape Roll Length |
500m-2500m |
| 11 |
Total Installed Power |
170Kw |
| 12 |
Max Extruding Capacity |
240Kg |
| 13 |
Size of the Line (L×W×H) |
40m*3m*3m |
| 14 |
Total Line Weight |
About 7500kg |
| 15 |
Operating direction |
From left to right |
| 16 |
Power |
3-phase 380V (± 5%) 50Hz three-phase five-wire system |
Standard configuration
| No. |
Name |
Specification model |
Number |
| 1 |
Dripper screening device |
1.5kw |
1 set |
| 2 |
Dripper conveyor (storage disk) |
750w |
1 set |
| 3 |
Extruder A (Motor Phase brand) |
SJ-90/36 |
1 set |
| 4 |
Die mould |
Φ16 |
1 set |
| 5 |
Hydraulic screen changer |
|
1 set |
| 6 |
Vacuum Calibrator |
4.0m |
1 set |
| 7 |
Cooling water tank |
5.0m |
2 sets |
| 8 |
Tractor |
2.5kw |
2 sets |
| 9 |
Punching device |
2000pcs/min |
1 set |
| 10 |
Storage roll machine |
|
1 set |
| 11 |
Double station automatic winding machine |
350m/min |
1 set |
| 12 |
Electric control cabinet |
Siemens Control System |
1 set |
| 13 |
Inspector ( with Alarm function) |
Video identification system |
1 set |
| 14 |
Industrial chiller +fliter |
20P |
1 set |
Optional configuration
| 15 |
Laser printing machine
|
|
1set |
| 16 |
Mixer |
500KG |
1 set |
| 17 |
Air conditioner |
|
1set |
| 18 |
air compressor |
15kw |
1 set |
| 19 |
Mark Line Extruder |
SJ-25/25 |
1set |
| 20 |
packaging machine |
HY-P500 |
1 set |
| 21 |
double station automatic cutting winding packaging changing roll machine(new model ) |
350m/min |
1 set |
1.Dripper screening device
cover on the top of dripper hopper
1. Diameter of screening disk:≥Ф1400mm
2.Screening identification method:Centrifugal
3.Screening identification speed:2000 pcs/min
4.Dripper select motor power:1.5KW
5.Control dripper method :Dripper track, automatically screening and identifying the positive and negative of the dripper
6.Screening and identification cavity:Through the high-speed centrifugal rotation of the
disk, to identify the dripper correct position and make
it pass rapidly.
2.Dripper conveyor (storage disk)
When the screening unit is adjusted, the dripper storage and supply unit can ensure that the drippers can be quickly replenished and supplied along the set track in time.
Control method :Frequency control
3.Extruder A (Motor Phase brand)
1. Screw:
1) Diameter: 90mm
2) L/D Ratio: 36:1
3) Rotating speed: 90r/min
4) Material: 38CrMoAIA
5) Brand:HUAYA
6) Surface Hardness: 950Hv
2. Barrel
1) Heating Zones: 6 Zones
2) Material: 38CrMoAIA
3) Brand: HUAYA
4) Surface Hardness:940Hv
3. Gear
1) Material: 20CrMnTi
2) ProcessingTechnique:
Forging,Carburizing,Quenching,Grinding
3) Surface Hardness: HRC58-62
4.power
1)Power of Main Motor:90Kw
2)BarrelHeating Power:30KW
3)Power for Cooling Fan:6X0.240KW
5.Capacity
1)Extruder Output:240Kg/h
6.SLGZ-50Hopper dryer
1)Volume:100KG
2)Heating power:6.0kw
7.SL-300Vaccum loader
1)Feeding capacity:300Kg/h
2)Motor power:1. 5kw
9.PLC Control Panel
1)Brand:Siemens
2)Size:10.5 Inches
3)Function:Ethernet port
10.The temperature control pf extruder :PLC system (IHM controller) comuicated using RS485
with a physical button for "RESET" function with emergency stop button
4.Die mould
Die Head
Special designed die head,its flow channel is flat and smooth, which makes the pipe with low internal stress, inside and outside wall smooth.
1)Material for Die Head:40Cr
2)Structure of Die Head:Right-angle
3)Diameter of Die Head:250mm
4)Heater for Die Head:1650w
5.Hydraulic screen changer
It is easy to operate, fast and has no leakage.
Filter screen diameter:Ø150mm
6.Vacuum Sizing Tank
1.Size of Tank:4000*300*300
2.Material for Sizing Adjustment:Tin Bronze
3.Sizing Method:Vacuum
4.Tank Material:Stainless Steel (304)
5.Vacuum pump:1.5kw
6.Water pump:0.75kw
7.Dripper sticking motor:400wservo
8.Leak detection:Supersonic wave
9.Tank Movement:ManualOperation
10.PLC Control Panel
1)Brand:Siemens
2)Size:10.5 Inches
3)Function:Ethernet port , Support multi-language
with a physical button for "RESET" function with emergency stop button
7.Water Cooling Tank
1.Tank Material:Stainless Steel(304)
2.Tank Size:5000*300*300
3.Cooling Method:Water
4.Blow-dry:Compressed air
8.Tape Tractor
1.Drive Motor
1)Brand:servo
2)Power:2.0 Kw
2.Traction speed:350m/min
3.inspector:Video identification system
9.Punching device (2holes)
1.Punch way:Mechanical track punching,special design for punching 2 holes.
2.speed:2000 pcs
3.triggered:the wheeled trigger
4.Punch space:300-1000mm
5.Punch motor:400w servo motor *4sets
6.Control method:PLC Siemens
10.Storage roll machine
Equipped with an automatic accumulate device, prevent the drip irrigation pipe fall to the ground during the roll change process.
11.double station winding machine
1.Winder Style:Double station automatic winding
2.Winding speed:350m/min
12.Electric control cabinet
1.Inverter:ABB
2.Contractor:schneder
Company information
Welcome to HWYAA MACHINERY , a well-established professional manufacturer of plastic extrusion machines based in Jinan City,Shandong Province,China. We specialize in many kinds of drip tape machines,blown film machines , UHMWPE extrusion machines ,PE&PVC pipe machines and more.
Having worked in extrusion equipment industry for many years, we have unrivalled experience in understanding our clients requirements. Therefore, we provide not only performance plastic extrusion machines, but also technical supports such as the material formula and production technique improvement.We now offer thoughtful services such as training and installation guides overseas.
Due to these, our products, including drip irrigation tape lines, blown film machines, UHMWPEextrusion line, have been exported to many countries and regions around the world, such as like Europe (Russia, Poland, Kazakhstan, ect), Southeast Asia(India,Vietnam,Malaysia,ect),Africa(South Africa, Botswana , Algeria,Tunisia , ect), Korea, Brazil , Mexico, Yemen, etc.
HUAYA has attained ISO9001 certificate and 41 national patent certificates.Our company regards "reasonable prices, efficient production time and good after-sales service" as our tenet. We hope to cooperate with more customers for mutual development and benefits. We welcome potential buyers to contact us.
1. who are we?
We are based in Shandong, China, start from 2010,sell to Domestic Market(30.00%),Africa(20.00%),Southeast Asia(20.00%),South America(10.00%),Mid East(10.00%),North America(5.00%),Eastern Asia(5.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Plastic Extrusion Machine; Flim Blowing Machine; Plastic Recycle Granulator Machine
4. why should you buy from us not from other suppliers?
Huaya has conducted cooperation with scientific research institutions such as CAS, always takes the lead in equipment manufacturing and product R&D. Its competitive product UHMWPE pipe line equipment has above 60% of the market share in China.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,L/C;
Language Spoken:English,Chinese,Spanish,Japanese,Russian,Korean
Inlaid flat emitter drip irrigation tape is a common water-saving product in drip irrigation systems. Patches with curved small flow channels are inlaid in plastic pipes. Water flows through the openings to irrigate crops. It drips water slowly and evenly near crop roots through small drippers. In production, flat drippers are inlaid in black soft tape to form an integrated drip irrigation tape.
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